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Iron ore is the raw material used to make pig iron, which is one of the main raw materials to make steel. About 98% of the mined iron ore is used to make steel either by the blast furnace—basic oxygen furnace (BF-BOF) route—or through the electric arc furnace (EAF) route. The majority of world crude steel is made from the BF-BOF route.

The main iron mineral in magnetite ore is the ferrous iron oxide magnetite (Fe3O4) which when processed produces a magnetite concentrate with a magnetic content in excess of 96% magnetics. Further magnetic separation and milling produces even higher iron levels in the magnetite concentrate.

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The ore is mainly composed of magnetite, hematite, martite, and quartz. It is very difficult to produce a high-quality iron ore concentrate by magnetic separation alone for this type of iron ore. The ore is first ground using ball mills down to about 90% -75 μm.

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The original autogenous milling circuit, consisting of an AG mill followed by cobber magnetic separation of pebbles, pebble milling of the magnetic concentrate, a finisher magnetic separation stage and silica flotation, was installed at Empire Mines in …

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Table of ContentsMagnetic Iron Ore ResourcesHistory of Development of Magnetic Separator Treatment Method DeterminationPresent Practice and State of DevelopmentWet Magnetic Separation of Cornwall OreDustLow Grade of ConcentratesResults of Dry Separation in Testing LaboratoryNo. 234, Separation Test …

Magnetic separation process (iron ore beneficiation plant or iron ore processing plant) is made up of jaw crusher, ball mill, spiral classifier, magnetic separator, concentrator and dryer, etc. Since this magnetic separation process is …

Iron ore - Wikipedia. The Lower-grade sources of iron ore generally require beneficiation, using techniques like crushing, milling, gravity or heavy media separation, screening, and silica froth flotation to improve the concentration of the ore and remove impuriti

Magnetic separation is a process in which magnetically susceptible material is extracted from a mixture using a magnetic force. This separation technique can be useful in mining iron as it is attracted to a magnet.

The Edison Ore-Milling Company was a venture by Thomas Edison that began in 1881. Edison introduced some significant technological developments to the iron ore milling industry but the company ultimately proved to be unprofitable.

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