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in the treated water (recycle) and injected into flotation cell, at 0.3–0.5 recycle/feed ratio. This value is equiva-lent to about 20–30 L of air into 1 m3 of water. Con-versely, in mineral flotation or dispersed air flotation systems, about 10 m3 of air are dispersed into 1 m3 of water (pulp) or 500 times more than that used in DAF.

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Mineral species such as talc, carbon and carbon associated minerals, such as carbonaceous pyrite, can all be difficult to depress in a flotation circuit. On the other hand, floating them off in a prefloat circuit before the rougher is an easier way to handle them.

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Slurry is then introduced into tanks (flotation cell) that are aerated to produce air bubbles. Hydrophobic mineral get attached to air bubble and rise to the surface forming froth. Frother (flotation reagent) is added to promote the formation of a stable froth on top of the flotation cell. A flotation circuit could include three stages: rougher, scavenger and …

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Advantages of froth flotation: first of all, almost all minerals can be separated by this process. Then, the surface properties can be controlled and altered by the flotation reagent. Finally, this technique is highly appropriate for the separation of sulfide minerals.

Laboratory Flotation Machines Flotation utilizes the fact that the metalliferous ore particles, and the gangue minerals have different interactions with water. Fundamentally floatation relies on the fact that hydrophobic ore particles and hydrophilic gangue particles can be separated.

The air bubble and mineral particle rise through the pulp to the surface of the froth or foam that is present on the flotation cell. Even though the air bubbles often break at this point, the mineral remains on the surface of the froth.

In a flotation cell the froth surface area is determined by the amount of froth crowding. Designing a flotation cell with a low froth surface area, (high degree of froth crowding), could lead to a situation where too much material must be transported on the available froth surface area, i.e. a high FCR.